14-04-2025 - 18-04-2025	3800 $	دبي

Course Introduction:

This training course will provide an in-depth understanding of advanced operations within a fertilizers plant, covering a wide range of critical systems and processes. Participants will gain valuable insights into the complexities of Carbon Monoxide (CO) and Shift Conversion, Desorption and Hydrolization systems, CO shift conversion, and Desulphurization techniques.

The course will also explore key processes such as the Evaporation system, Methanation Process, and Reformer byproducts (Steam and Air). Additionally, it will address systems related to Granulation, low-temperature Methanation, and the Primary and Secondary Reformers. Topics like the Steam and Condensate system, Urea Recirculation System, and Urea Synthesis process will be covered in detail, along with Waste Heat Recovery and the Boiler Feedwater (BFW) and Steam system.

Course Objectives:

By the end of the program, participants will be able to:

Evaluation and selection of processes to remove acid gases (H2S, CO2, COS, CS2, mercaptans, etc) from gas and NGLs
The advantages and disadvantages of available gas treating technology and processes
How to estimate solvent circulation rates, energy requirements and equipment sizes
Recognize and evaluate solutions to common problems
Sulfur recovery technologies, including an overview of the Claus Sulfur process
How to select the proper sulfur recovery process given differing process conditions

Who Should Attend?

This course is intended for all training ideal for professionals involved in the operation, maintenance, and optimization of fertilizers production plants. of the principles of these process operations.

Course Outline:

Start-up of the unit
Potential incidents during start-up
Operation of the unit
Potential incidents during routine operation
Shut-down of the unit
Potential incidents during emergency shut-down
Operation mistakes with long term impact

Natural Gas Desulphurisation
Natural Gas Compression Unit
Steam Reforming
Waste Heat Recovery
Process Air Compressor
Secondary Reformer
CO - Shift Conversion
Carbon Monoxide and Shift Conversion
Desorption and Hydrolization
Desulphurization
Evaporation
Methanation
Recirculation
Reformer byproducts (Steam and Air)
Reformer Catalyst
Synthesis
Case study
Desorption and Hydrolization system
Desulphurization
Evaporation system
Granulation system
low temperature CO shift conversion
Methanation Process
Primary and Secondary Reformer
steam and condensate system
Urea recirculation system
Urea Synthesis process
Waste Heat Recovery, BFW and Steam System Operations

Course Methodology:

A variety of methodologies will be used during the course that includes:

(30%) Based on Case Studies
(30%) Techniques
(30%) Role Play
(10%) Concepts
Pre-test and Post-test
Variety of Learning Methods
Lectures
Case Studies and Self Questionaires
Group Work

Course Fees:

To be advice as per course location. This rate includes participant’s manual, Hands-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.

Course Certificate:

International Center for Training & Development (ICTD) will award an internationally recognized certificate(s) for each delegate on completion of training.