• Understand the fundamentals of workshop machinery operations and maintenance.

• Identify various types of machinery used in workshop settings.

• Learn key operational procedures to ensure machinery efficiency.

• Gain knowledge on developing and implementing effective maintenance schedules.

• Understand safety standards and regulations for operating and maintaining workshop machinery.

• Master troubleshooting techniques for common machinery issues.

• Develop skills for managing machinery downtime and repairs.

• Analyze the importance of preventive and predictive maintenance in workshop environments.

This course is designed for all:

• Workshop Managers and Supervisors

• Maintenance Technicians

• Engineering Staff

• Machinery Operators

• Facilities Management Personnel

• Health and Safety Officers in Workshop Settings

• Procurement Specialists for Workshop Machinery

• Individuals responsible for machinery upkeep and performance

Course Outline:

Day 1: Introduction to Workshop Machinery Management

• Overview of Workshop Machinery

  • Definition and classification of workshop machinery

  • Importance of machinery management in workshop operations

  • Key components and systems of workshop machinery

• Types of Workshop Machinery

• Conventional machines: lathes, milling machines, drill presses

• CNC (Computer Numerical Control) machines

• Material handling equipment

• Auxiliary machinery

• Basic operational procedures

• Understanding machine settings

• Load distribution and performance factors

• Principles of Machinery Operations

Day 2: Machine Operation Principles and Best Practices

• Machine Start-up and Shutdown Procedures

  • Safe start-up and shutdown protocols

  • Common start-up issues and troubleshooting

  • Procedures for minimizing machine wear and tear

• Operational Efficiency

• Optimizing machine speed and capacity

• Correct usage of tools and equipment

• Managing workload distribution across machines

• Power consumption and energy-saving practices

• Best practices for reducing energy waste

• Machine energy efficiency and its impact on operations

• Energy Efficiency in Machine Operations

Day 3: Maintenance Fundamentals

• Types of Maintenance

  • Preventive maintenance (PM)

  • Predictive maintenance (PdM)

  • Corrective maintenance

  • Condition-based maintenance (CBM)

• Creating Maintenance Schedules

• Setting up a routine maintenance schedule

• Key performance indicators (KPIs) for maintenance

• Understanding maintenance intervals

• Importance of accurate record-keeping

• Types of records: maintenance logs, repair histories, operational checks

• How documentation impacts machinery longevity

• Maintenance Documentation and Record Keeping

Day 4: Troubleshooting and Fault Diagnosis

• Common Machine Failures

  • Mechanical issues: alignment problems, worn parts

  • Electrical issues: circuit failures, power surges

  • Hydraulic and pneumatic failures

• Fault Diagnosis Techniques

• Identifying signs of wear and malfunction

• Using diagnostic tools and software

• Common troubleshooting steps and tools

• Repair protocols and safety practices

• Ensuring proper safety measures during repairs

• Emergency procedures and risk mitigation

• Repair Techniques and Safety Measures

Day 5: Advanced Machinery Management Strategies

• Optimizing Machine Lifecycle Management

  • Lifecycle costing and its application to workshop machinery

  • Strategies for extending machinery lifespan

  • Balancing cost, performance, and maintenance

• Safety Standards and Compliance

• Workshop machinery safety regulations and standards

• Safety protocols and hazard identification

• Occupational health and safety in machinery management

• Sustainable maintenance practices

• Eco-friendly technologies in workshop machinery

• Waste reduction and energy-saving methods in machinery management

• Sustainability in Workshop Machinery Management

A variety of methodologies will be used during the course that including:

• (30%) Based on Case Studies

• (30%) Techniques 

• (30%) Role Play

• (10%) Concepts

• Pre-test and Post-test

• Variety of Learning Methods

• Lectures

• Case Studies and Self Questionnaires

• Group Work

• Discussion

• Presentation

International Center for Training & Development (ICTD) will award an internationally recognized certificate(s) for each delegate on completion of training.

To be advised as per course location. This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.

Daily Course Timings:

    08:00 - 08:20       Morning Coffee / Tea

    08:20 - 10:00       First Session

    10:00 - 10:20       Coffee / Tea / Snacks

    10:20 - 12:20       Second Session

    12:20 - 13:30       Lunch Break & Prayer Break

    13:30 - 15:00       Last Session