Course Outline:

Day 1: Introduction to INP Valves and Classification

• Overview of Industrial Valves
  • Functions and importance of valves in process systems
  • Key components of valves
• Valve Classifications
• Linear motion and rotary motion valves
• Pressure and temperature classifications
• Gate, globe, ball, butterfly, check, and control valves
• Industry-specific applications
• Common Valve Types and Applications

Day 2: Valve Design, Materials, and Standards

• Valve Design Principles
  • Flow control and pressure management
  • Key design features and specifications
• Material Selection for Valves
• Metallic and non-metallic materials
• Corrosion resistance and material compatibility
• API, ASME, and ISO standards
• Understanding valve marking and certification
• Industry Standards and Compliance

Day 3: Valve Operation and Control Systems

• Manual and Automated Valve Operations
  • Differences between manual and actuated valves
  • Types of actuators (pneumatic, hydraulic, electric)
• Valve Control Systems
• Integration with control systems (SCADA and DCS)
• Positioners and control accessories
• Causes of valve failures
• Strategies for operational efficiency
• Common Operational Issues

Day 4: Inspection, Maintenance, and Troubleshooting

• Inspection Techniques for INP Valves
  • Visual inspection and functional testing
  • Leak testing and pressure testing methods
• Preventive and Predictive Maintenance
• Maintenance schedules and checklists
• Lubrication and sealing practices
• Diagnosing operational failures
• Corrective actions and repairs
• Troubleshooting Common Issues

Day 5: Emerging Trends, Safety, and Best Practices

• Technological Advancements
  • Smart valves and IoT integration
  • Condition monitoring systems
• Safety Considerations
• Safety protocols for valve handling and maintenance
• Emergency shutdown systems (ESD)
• Lifecycle management strategies
• Performance optimization techniques
• Best Practices for Valve Management

A variety of methodologies will be used during the course that including:

• (30%) Based on Case Studies
• (30%) Techniques 
• (30%) Role Play
• (10%) Concepts
• Pre-test and Post-test
• Variety of Learning Methods
• Lectures
• Case Studies and Self Questionnaires
• Group Work
• Discussion
• Presentation

International Center for Training & Development (ICTD) will award an internationally recognized certificate(s) for each delegate on completion of training.

To be advised as per course location. This rate includes participant’s manual, Hand-Outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day.

Daily Course Timings:

    08:00 - 08:20       Morning Coffee / Tea

    08:20 - 10:00       First Session

    10:00 - 10:20       Coffee / Tea / Snacks

    10:20 - 12:20       Second Session

    12:20 - 13:30       Lunch Break & Prayer Break

    13:30 - 15:00       Last Session